Services

Full-spectrum wire harness manufacturing, from engineering review through final test and shipment.

Manufacturing

Our production floor handles everything from simple sensor cables to complex, multi-branch aerospace harnesses. We combine automated wire processing with skilled manual assembly to deliver consistent quality across any volume.

Custom wire harness assembly from 1 prototype to 10,000+ production units, with no minimum order quantity.

Complex cable assemblies including mil-spec, high-voltage, and multi-branch configurations for flight-critical and safety-critical applications.

Formboard assembly with custom-built assembly boards for repeatable, dimensionally accurate harness production.

Automated wire processing: cutting, stripping, and marking at 500 to 2,000 wires per hour for speed and consistency.

Semi-automated crimping with real-time force monitoring and pull-test verification at every station.

Soldering to IPC J-STD-001 standards for all solder-terminated connections.

Heat-shrink tubing, overwrap, braiding, and sleeving applied to manufacturer and customer specifications.

Epoxy potting and encapsulation for environmentally sealed connectors and junction points.

Automated label printing for wire identification, harness marking, and traceability labels.

Wire gauges from 36 AWG fine signal wire to 2 AWG high-current power distribution.

Engineering & Design

We don't just build what you send us. We help you get it right before it hits the production floor. Every project includes an engineering review, and our Cabelio platform lets you design and quote interactively.

Design-for-manufacturability (DFM) review on every project, with feedback delivered within 24 to 48 hours of submission.

Harness design through Cabelio, our free web-based platform for interactive connector mapping, wiring, bundling, and build notes.

Instant quoting via Cabelio: itemized, transparent pricing in minutes instead of the industry's 7 to 10 day average.

Sketch-to-production conversion: we turn your napkin sketch, block diagram, or PDF into a production-ready harness design.

Bill of materials generation with component sourcing from our approved vendor list and customer-specified suppliers.

Supply chain advisory for connector selection, wire specification, and long-lead-time component risk mitigation.

Custom test fixture development for harness-specific electrical testing and in-process verification.

Testing & Quality

Every harness we ship undergoes 100% electrical testing. No statistical sampling, no exceptions. Combined with visual inspection under magnification and full serial-number traceability, our quality process is designed for the programs where failure isn't an option.

100% continuity and isolation testing on every harness. We test every circuit, every unit.

Hi-pot (dielectric withstand) and insulation resistance testing for high-voltage and safety-critical applications.

First-article inspection (FAI) on all new part numbers, with full dimensional and electrical verification against drawings.

Visual inspection under magnification per IPC/WHMA-A-620 at the applicable class level (Class 3 standard).

Full serial-number traceability from incoming wire lot through finished harness, documented digitally.

Certificate of conformance issued per unit or per lot, with test data and inspection records attached.

Digital test data archival. All test results are stored electronically and available for customer retrieval.

Platform-Powered Operations

We built Cabelio, our own design and ordering platform, because the traditional harness procurement process is opaque, slow, and error-prone. Our customers get real-time visibility into every stage of their order.

Instant quoting via Cabelio: design your harness, see itemized pricing immediately, and place an order directly.

Real-time project tracking so you always know where your order stands, from engineering review through shipment.

Revision control and approval workflows that prevent the design mismatches responsible for 23% of harness defects industry-wide.

Automated work instructions generated from every approved design, ensuring your build is executed exactly as specified.

Digital documentation and traceability. All drawings, test data, certificates, and revision history in one place.

Online order placement with direct integration between your approved design and our production queue.

Need something specific?

If you don't see what you need listed here, reach out. We're engineers. We like solving new problems.